New Wheel!

Having started using my bike to carry heavy loads, I’ve had problems with breaking spokes on my rear wheel. So, I talked to our friend Michael, who happens to be a wheel builder himself, and he agreed to walk me through the process. We used a double-walled aluminum rim, with double-butted spokes, which are slightly thinner gauge in the middle, giving them a bit more flex, and therefore hopefully less likelihood of snapping.

Overall, the process is pretty straightforward, and not terribly difficult, it just requires a lot of patience. Michael did all the fine tuning, but I put the whole wheel together, and watched him true and dish it, so I have a good idea of how that process works, should I need/want to do it in the future. The whole process was really interesting, and it’s nice to have a basic understanding of how it works, and how a bicycle wheel works in terms of tension and straightness and everything. Big thanks to Michael for helping me out and being willing to take a novice through something like building a wheel.

I’ve already noticed the difference in the feel of the wheel – it’s more solid, rides straighter, and hopefully, I won’t have to worry about breaking spokes from here on out.

New wheel

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  • todd

    excellent. you’ve arrived! tangent-spoked wheel has to be one of the most elegant engineering structures ever! your hub gear means the spokes are equal length and tension both sides, so much stronger than most derailleur wheels pressed into utility service.

  • portlandize.com

    …not to mention easier to set up. Seems like a win-win to me. At least, for an everyday travel type bike.

    I agree that the design of a bicycle wheel is really fascinating; how everything has to be in such careful balance for it to work, but once it is, it holds that balance so strongly. It seems like a very organic sort of design in that sense, to me.

    Now I want to do the front wheel with a dynamo hub/roller brake.

  • Adrienne Johnson

    This is my next task! I have to rebuild the wheels on my daughter’s old Columbia. It is the project I have been most looking forward to!

  • 2whls3spds

    A well done hand built wheel is not only a thing of beauty but will long outlast a similar appearing machine built one. I enjoy wheel building when I have the time, but usually delegate it to a top mechanic at my LBS.

    Aaron